Instrumentation

涡轮流量计

Turbine flow meteris a widely used flow measuring device, used in a wide range of industries for both liquids and gases.

涡轮流量计have the ability to measure wide range of flows.Turndown ratiofor turbine flow meters (i.e. the ratio maximum flow / minimum flow that can be measured) can reach values up to 30:1 or even bigger, with good accuracy. Typical error levels can be as low as +- 0.5% of measured flow rate. Accuracy flow measurement is maximized when operating under a turbulent flow profile (highReynolds number, typically bigger than 10,000).

One of the limitations of turbine flow meters is the fact that they have to be used only with clean, low-viscosity, non-corrosive fluids. Generally, it is common practice to install a strainer upstream to a turbine flow meter for protection against particulates.

Structure of turbine flow meters

The basic structure of turbine flow meters includes a bladed rotor axially suspended in the pipe. As the fluid flows through the pipe, the rotor spins at a speed which is proportional to the fluid's velocity. The rotating blades generate a frequency signal proportional to the liquid flow rate, which is sensed by the magnetic pick-up installed outside of the pipe and transferred to the applicable transducer. Electrical pulses can also be added and totalized so that we get the aggregate flow rate over a specific time period.

Figure 1 - Basic structure of turbine flow meters

Advantages of turbine flow meter

  • Simple, durable structure
  • Easy to install and maintain
  • Turbine meters are able to operate under a wide range of temperatures and pressures
  • Low pressure drop across the flow meter
  • Most effective in applications with steady, high-speed flows

Disadvantages of turbine flow meters

  • Require constant backpressure in order to avoid cavitation
  • Accuracy adversely affected by bubbles in liquids
  • Sensitive to changes in fluid viscosity
  • A straight run of pipe upstream and downstream the turbine meter needs to be installed to allow homogenisation of the flow pattern
  • Significant bearing wear is another drawback of turbine flow meters. Some manufacturers have developed a ''bearingless design'' in order to resolve this problem.

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